Polycarbonate Windshield Manufacturer in China
Zoycen’s polycarbonate windshield has high light transmittance and excellent impact resistance. Whether you apply it to vehicles, engineering equipment or ships, our windshields can make sure clear and unobstructed vision.
Through precise CNC processing and thermoforming technology, our polycarbonate windshield can realize complex curved surfaces and ±0.5mm precise dimensions, while maintaining good optical performance and avoiding deformation.
As a professional polycarbonate windshield manufacturer, Zoycen can also customize shapes, sizes, thicknesses, and surface treatments, including UV protection, scratch resistance, anti-fog, and hardening coatings, to meet your specific needs, making sure long-term performance in multiple application environments.
Please send us your CAD or 3D drawings, our engineers will provide you with customized windshield solutions and quotations for your project!
Our Polycarbonate Windshields in Different Structures
Low-cost and easy to process, it suits standard structures like small vehicles and equipment protective windows.
Using the thermoforming process, it has a certain curvature, enlarging the driving view. Commonly seen in UTVs and recreational vehicles.
Multi-angle bending design, used for complex cockpit structures, to improve sealing performance and structural fit.
One piece with a large curvature and a seamless construction, offers greater strength and a more unobstructed view field.
Benefits of Zoycen Polycarbonate Windshields
Using advanced thermoforming, the heated windshields can be molded into complex curved surfaces (simple curves, hyperbolic curves, etc) by your application requirements.
Still maintains high light transmittance and excellent optical performance after CNC processing and thermoforming, avoiding visual distortion.
Lighter weight, lowering equipment load. Excellent impact resistance can withstand external impacts like flying stones and collisions.
Not noticeably turn yellow or foggy even used in long-term outdoor environments. Maintain structural stability in the -40℃ to 120℃ temperature range.
Precision Processing
We use CNC precision processing and thermoforming techniques, enabling the production of complex curved surfaces, precise dimensions and special structures. Besides, you can choose multiple surface functional coatings like UV coating, hard coating, anti-scratch, and anti-fog treatments, enabling the final windshield to realize transparency, UV resistance, and anti-fog/anti-glare performance.
We also offer cutting and assembly services, you can receive a complete, ready-to-install product with no concerns about shape mismatches or other installation issues.
Multiple Customization Options
Zoycen has a strong customization capability. We can customize the PC windshield’s size and complex shapes by your needs, and accurately drill holes for equipment structures (like wipers, sensors, and sealing grooves). We also support the large one-piece components production, suitable for engineering vehicles and racing cockpits. These satisfy the high-strength structures and precise assembly requirements, providing specialized solutions for your different industrial and specialty vehicles.
Why Choose Zoycen’s Polycarbonate Windshield?
Zoycen has over ten years polycarbonate windshield manufacturing experience, we can provide stable, customizable and cost-effective windshield solutions for you.
- One-Stop Manufacturing: Provide from raw material selection, thermoforming, coating, processing to finished product.
- OEM Customization Capability: Supports 2-12+mm thickness, ±0.5mm precise, complex openings and curved structures customization.
- Surface Process Upgrade: UV/hardening/scratch-resistant coating, outdoor weather resistance life increased by 2-3 times.
- Strict Quality Inspection: Before leaving the factory, all products undergo rigorous optical performance tests, impact resistance tests and surface performance tests.
- Strong Batch Stability: Dimension consistency error ≤ 1%, suitable for long-term OEM mass production.
- Certification Support: Offer DOT, ECE R43, ISO 9001 quality system certifications, etc.
- Factory Direct Supply Price: Lower total procurement cost, supports rapid prototyping.
- Global Export Experience: Mature OEM supply system, covering 100+ countries and markets.
Polycarbonate Windshield Specification
Parameters | Specification |
| Material | Optical Grade Polycarbonate (Lexan，Makrolon, optional) |
Impact Strength | 600-850 J/m |
| Tensile Strength | 60-70 MPa |
Density | 1.20 g/cm³ |
| Service Temperature | -40°C ~ 120°C |
UV Cutoff | > 99% |
| Transparency (Light Transmission) | ≥88-90% |
CNC Accuracy | ±0.5mm |
| Surface Treatment | UV Coating, Anti-scratch, Anti-fog (optional) |
Customized Size | Support customization of length, width, thickness(2mm-12mm,optional), curvature and installation hole positions |
| Structural Customization | The openings, edge treatments and sealing grooves can be designed by the vehicle model and equipment structure |
Applications of Polycarbonate Windshield
Polycarbonate windshields provide drivers clear visibility. Their lightweight and high impact resistance properties make them suit frequent outdoor use. They can also be customized in size, curvature and installation structure by different golf cart models.
Windshields designed for off-road motorcycles, ATVs, and UTVs can withstand high-speed stone impacts and offer impact resistance approximately 250 times greater than glass. They are also lighter in weight, lowering the vehicle’s overall load and improving handling agility.
When used in the RV’s windshields and side windows, Lexan windshields can lower the vehicle’s overall weight by about 30–50 kg, improve fuel efficiency, thereby enlarging safety and durability during long-distance travel.
Designed for use in racing cockpits and special-purpose engineering vehicles, windshield panels can withstand high-speed impacts and intense vibrations. They support large-radius, one-piece molding designs, enlarging structural strength and lowering fragmentation risks.
Polycarbonate windshields for yachts and workboats are resistant to salt fog corrosion and wave impact. They also offer high light transmission and UV resistance, making them suit long-term use in harsh marine environments.
Under normal outdoor conditions and with UV/hardening coating, the polycarbonate windshield’s lifespan is typically 5 to 10 years. But this duration varies by the usage intensity, climatic conditions, and surface protection level.
In the normal engineering thickness range (2–12mm), and after undergoing heat forming and structural optimization, the polycarbonate windshield can remain stable under high-speed airflow and does not undergo significant deformation.
Yes, multiple colors like transparent, smoky gray, and brown are available. These colors do not influence the basic impact resistance performance and are often used to lower glare or protect privacy.
Yes, we can provide sample development and small batch production services to assist customers in assembly testing and market validation, and then proceed to the large-scale batch production stage.
Each windshield is protected with double-sided protective film and placed in a custom shock-absorbent wooden box to guarantee scratch-free during sea or air transportation.
A single polycarbonate material’s cost is usually slightly higher than ordinary glass. But after considering factors like total transportation damage rate, installation safety, and service life, polycarbonate’s total lifecycle cost is lower.
Minor scratches, fogging and surface damages on the polycarbonate windshield can be repaired through polishing, refurbishing or re-coating; but if there are deep cracks, damages or structural injuries, you had better replace it directly.
