Custom Plastic Extrusion Product Manufacturer
Zoycen operates a 5,000 sqm modern factory with multiple extrusion lines for PC, acrylic, and ABS. Our team has been in plastic extrusion for over 15 years. We ship to more than 200 customers worldwide every year.
Our product range covers solid sheets, multi-wall sheets, tubes, profiles, rods, and fully custom shapes. We serve lighting, construction, electronics, and furniture. We also offer flame-retardant, UV-stabilized, and anti-scratch grades. Beyond extrusion, we do CNC cutting, drilling, edge polishing, and thermoforming in-house.
Zoycen’s engineers oversee every detail of production, and we follow ISO 9001 standards. Besides standard plastic extrusion, you get custom colors, shapes, and additive options to match your needs. We also provide adhesive backing, rolling, and angle cutting services. We offer free design and customization support for every new project.
Zoycen Extrusion Lines Produce Sheets
This solid PC sheet works for skylights and protective barriers. It gives you 89% translucency. 250 times more impact than glass. Co-extruded UV layers protect both sides. We can drill holes to your mounting pattern.
92% light transmission at half the weight of glass. Standard size is 1220 mm × 2440 mm. We cut and polish edges to your specs. Other sizes available on request.
89% translucency and 250 times the impact strength of glass. We extrude it to a consistent thickness and cut each piece to your drawings. You get parts ready to install.
We use 100% virgin PMMA for this extruded sheet. Laser cutting leaves edges clean and polished right off the machine. Available from 1 mm to 10 mm thick.
Our hollow sheet keeps greenhouses warm in winter and cool in summer. We co-extrude the UV layer right into the material, so it won’t peel off. We can cut each panel to your building measurements.
We produce this PC sheet with UL94 V-0 rating at 1.5 mm thick for electronics enclosures. Our CNC machines follow your CAD files to hold ±0.05 mm tolerance for a precise fit.
Our ABS sheet delivers 8.0 ft-lb/in impact strength with a glossy surface. Extruded with precise gauge control for uniform thickness across every sheet. We cut blanks to fit your forming press.
Zoycen applies a hard coating to both sides of this PC sheet during extrusion. It holds up against chemicals and everyday wear. The temperature range goes from -40°C to 120°C. We cut to your equipment openings.
Zoycen Extruded Profiles, Tubes & Rods
We extrude PC and acrylic profiles for LED lighting. Zoycen makes lamp covers, diffuser channels, card-slot tubes, and decorative light housings. Co-extrusion bonds UV protection or light-diffusing layers directly into the profile during production.
Zoycen extrudes round, square, D-shaped, and multi-channel tubes in PC, acrylic, and ABS. These tubes work for electrical conduits, light housings, aquarium components, and protective sleeves. We cut to your length and finish both ends to your specs.
We make decorative trims, edge banding, baseboards, window frame moldings, picture frame profiles, and refrigerator side trims. We offer gloss, matte, or textured finishes. Zoycen extrudes these profiles in PC, acrylic, and ABS to match your application.
We extrude solid round rods in PC, acrylic, and ABS. Zoycen supplies these rods for machining blanks, structural supports, and decorative applications. We can supply multiple diameters and colours to suit your requirements.
Why Choose Zoycen Extrusion Plastics?
UV layers, hard coatings, or color layers bonded in one pass
Real-time thickness monitoring on every line
Custom tooling engineered to match your exact cross-section drawing
Zoycen keeps every batch identical
Free samples for testing, small batches for trial runs, then full-scale production.
Protective film, edge guards, and pallets for secure transit.
Why You Can Trust Zoycen Extrusion Plastic?
Our multi-layer co-extrusion production lines fuse different materials during the melting stage. The layers bond through the cooling process, forming a permanent bond that stays intact.
Our extrusion lines are equipped with continuous thickness gauges that measure the product continuously. When the system detects a deviation in thickness, it automatically adjusts the screw speed and die gap to restore the thickness to the tolerance specified in your range.
Zoycen manages every production stage in-house. We control drying, melt temperature, cooling, and take‑off. Our operators continuously oversee critical parameters and ensure your order is produced under uniform conditions from start to finish.
Specification
| Parameter | Specification |
| Manufacturing Process | Plastic extrusion / co-extrusion (continuous industrial production) |
| Product Type | Extruded plastic sheets, profiles, tubes, rods, and custom-shaped extrusions |
| Applicable Materials | PC / PMMA (Acrylic) / ABS / PP / PE / PVC |
| Thickness Range | 0.7 mm – 20 mm (depending on material) |
| Thickness Tolerance | ±0.05 – ±0.10 mm (precision extrusion line controlled) |
| Sheet Width | 600 – 2500 mm |
| Surface Finish | High gloss/matte optional |
| Light Transmission | Acrylic up to 92%, PC up to 88-89% at 3 mm thickness |
| Impact Strength | PC up to 250× glass impact resistance |
| UV Protection | Co-extruded UV protective layer (optional, single/double side) |
| Operating Temperature | PC: -40°C to 120°C / PMMA: 0°C to 70°C / ABS: -40°C to 90°C |
| Fire Rating | PC: UL94 V-0 / V-2 (depending on thickness) / PMMA & ABS: UL94 HB |
| Production Method | Continuous plastic extrusion line |
| Customization Capability | Thickness size/ color / OEM customizatio |
Zoycen Extrusion in Action
For greenhouse glazing, machine guards, and architectural lighting, our PC lines produce solid sheets up to 20mm thick, along with LED profiles, multi-channel tubes, and decorative trims.
For displays and signage, our acrylic extrusion provides optical clarity and consistent thickness. Zoycen also supplies clear tubes, rods, and custom profiles for lighting covers and point‑of‑purchase fixtures.
Zoycen ABS lines produce high‑impact sheets with a glossy surface, plus structural profiles and appliance trims that hold uniform thickness throughout. These parts work well for automotive interiors, electronics housings, and appliance components.
We melt plastic pellets and push the melt through a die. It comes out as a plastic sheet, a rod, or a tube. After cooling, it holds that shape.
We make extruded acrylic on a continuous line. It gives you tighter thickness tolerances and more uniform sheets.
Cast acrylic cures in individual molds, and you can choose more finishes and materials thickness. It also produces a frosty white edge when engraved, which extruded acrylic does not. Zoycen offers both to match your project.
Many of our customers pick a finish based on their application. High-gloss is a popular choice for displays and signage because it gives a clear, reflective surface. Matte is common in office equipment; it cuts down glare in bright environments. Anti-fog is often used on medical and food display cases. Frosted diffuses light softly, so we see it a lot on privacy panels and lighting covers.
Some customers go for hammered or fluted finishes. They look more decorative and hide small scratches well. Retail displays and decorative projects often use a mirror finish.
For customers who need scratch resistance or chemical protection, we apply a hard coating during extrusion. This coating holds up to daily wear. Many automotive and electronics customers choose it to extend product life.
Zoycen’s sheets are covered with protective film on both sides, edged for safety, and stacked on sturdy pallets. Profiles and tubes are bundled and stretch-wrapped so they stay stable during transit. We ship worldwide, and our packaging keeps your order safe from our door to yours.
Yes, you can. PC, acrylic, and ABS are all recyclable materials. Zoycen use 100% virgin material to ensure consistent quality, and we keep up with the latest recycling practices for each material.
What Is Plastic Extrusion?
Think of extrusion as a continuous feed. We melt the plastic and keep pushing it through a die. A long shape stays the same from one end to the other. Molding needs to fill a cavity, let it cool, pop it out, and then start over.
Extrusion moulding enables mass production with uniform shapes, and the unit cost stays low even for large-scale orders.
We use this process to make sheets, films, pipes, profiles, and rods. Some customers buy impact‑resistant PC for machine guards. Others need crystal‑clear acrylic for their displays. Extrusion fits both with consistent dimensions across every order.
Choosing a Plastic Extrusion Manufacturer
A good extrusion supplier will help you refine the details. Some suppliers simply follow your drawing without a second thought. We check every detail and flag problems. For ABS, it works fine indoors, but outdoors, it degrades fast. We use polycarbonate for exterior parts.
Choose factories with production capability. Zoycen operates multiple extrusion lines for plastic sheets, rods, and tubes. We offer custom colors and secondary services like cutting, drilling, and polishing.
Every supplier claims strict quality control, but the details often say otherwise. Zoycen checks every stage from incoming materials to in-process monitoring and final testing before shipping. We hold ISO 9001 certification and ship every order with test reports.
A cheap quote is not always a good deal. Slow delivery and poor packaging often bring extra costs. Zoycen helps customers reduce total cost at every stage, from design and materials to production and delivery.
