Why Choose Zoycen Polycarbonate Fabrication
- Impact resistance 250× higher than glass
- Blocks over 99% of 290–400 nm UV radiation
- Customized by your drawings or sample
- MOQ: 10kg
Using dedicated cutting tools for precision grooving on polycarbonate sheets
Specialized polycarbonate bonding adhesives reduce the risk of peeling and are commonly used for boxes.
Our PC materials allow heat bending or normal temperature bending and resist cracking to eliminate secondary assembly joints.
Clear PolycarbonateOur clear PC sheet has high transparency while preventing yellowing.
Colored or Tinted PolycarbonateCustom tinted polycarbonate makes your product more recognizable.
Mirrored PolycarbonateIt can reflect light and is also lighter and more sturdy than glass.
Bulletproof Polycarbonate19mm-50mm laminated polycarbonate sheets withstand gunshots, so they are often used in banks or prisons.
Abrasion-Resistant PolycarbonateHigh-durability polycarbonate resisting daily scratches and abrasion without extra surface treatment.
Anti-Static PolycarbonateThe excellent electrical insulation performance enables its use in laboratories or in the semiconductor industry, such as in the SMIF Pod.
Why Zoycen Polycarbonate Fabrication Stands Out
Excellent resistance to most acidic chemicals
Suitable for thermal insulation material
5-axis CNC center delivers complex 3D geometries in a single setup
We provide a ten-year warranty for our PC parts
A Variety of Protective Coatings
Zoycen uses different coatings in polycarbonate fabrication to ensure your product quality.
Hardening coating: Enables polycarbonate to resist corrosion from alcohol or gasoline and is not easily scratched, thereby reducing your replacement costs.
Ultraviolet protection coating: Extends the service life of PC sheets, prevents yellowing and brittleness, suitable for outdoor applications such as PC greenhouses;
Anti-fog coating: In the observation windows of medical masks or equipment, fogging can obstruct the view and thus affect the effectiveness. The anti-fog coating effectively addresses this issue by reducing the likelihood of water droplets forming on the surface due to temperature changes.
Custom Capability For Multiple Industries
We can offer you turnkey solutions for highly demanding industries such as the following:
Medical: Disinfectant-resistant housings with precision CNC-machined radius edges for your safe, cleanroom-ready equipment.
Automotive: Impact-proof operator cabs, motorcycle windshields, and protective covers with optical-grade clarity.
Industrial Automation: Custom anti-static machine enclosures preventing particle adhesion in semiconductor and electronics assembly line setups.
Architectural: Weather-resistant, UV-stabilized light guides and security barriers tested for thermal expansion in extreme climates.
Polycarbonate Fabrication Specifications
| Sheet Thickness | 1.0 mm – 12.0 mm | Ultra-thin (0.1 mm) up to Heavy Gauge (25 mm+ / 1″ +) |
| Max Part Size | 1220 mm × 2440 mm | Custom oversized up to 2000 mm × 3000 mm+ |
| CNC Machining | 3-Axis CNC Machining | 5-Axis CNC Machining for complex 3D geometries |
Zoycen Polycarbonate Fabrication Successful Cases
Challenge: 14°C to 41°C thermal fluctuations leading to thermal warping, combined with high UV index and sand abrasion.
Solution: Custom heat-bent polycarbonate sheets treated with hard-coated anti-scratch/anti-UV layers.
Result: Maintained >88% light transmission with no distortion or micro-cracking during the Dubai Expo. Even in a desert city, our lamp covers still maintain excellent UV resistance properties. When used outdoors for a long time, the light can still shine uniformly.
Challenge: CT/MRI scanner shells required complex 3D contours and resistance to chemical disinfectants like hydrogen peroxide.
Solution: We use a 5-axis CNC machine for precise processing, and have added hardening coating to prevent corrosion by chemical agents.
Result: Replacing traditional glass fiber with PC board reduced the weight by 25% and meets medical standards.
During the production process, we will calculate the linear expansion based on your project and adopt extended installation holes, flexible gaskets, or specified clearances to prevent bending or cracking.
All polycarbonate components are protected by kraft paper film. We use custom EVA foam lining, vacuum packaging for the coated components, and reinforced wooden boxes to ensure no damage during transportation.
Cutting thick-walled PC materials requires strict thermal management. If not handled properly, it can cause the edges to turn yellow and develop micro-cracks. Zoycen utilizes 5-Axis CNC Routers and TCG saw blades to control the accuracy of the cutting process.
Yes, polycarbonate has excellent cold-bending forming properties. However, to prevent stress cracking, the minimum radius for cold bending should always be no less than 100 times the thickness of the sheet. If you need to perform sharp-angle bending, it is recommended to use a dedicated bending machine mold and conduct secondary stress relief annealing treatment.
Vapor Polishing: Best for complex 3D contours and achieving crystal-clear, distortion-free finishes.
Diamond Edge Polishing: Best for straight CNC-machined edges in high-volume production.
Flame Polishing: Usually used for outer edges, but requires strict temperature control to prevent surface yellowing or micro-crazing.
We can use elastic polyurethanes, toughened acrylics, or modified epoxies. We provide co-engineered bonding solutions tailored to your specific metal needs and working environment.
Our Polycarbonate Fabrication Process For Your Project
Step 1: Share your drawing or sample with us. Our engineering team will conduct a free assessment to optimize the design and reduce costs.
Step 2: Material selection and quoting. We recommend the ideal type of polycarbonate and surface treatment based on your applications. A detailed offer will be given within 24 hours.
Step 3: Confirm the quotation and place your order, and we will start production.
